Testing & Characterization
Biogas characterization to an international standard at three WWTPs
Sampling under demanding operating conditions without compromising sample integrity or traceability. Characterization of sulfur compounds and mercaptans, siloxane analysis with calculation of the Silicon Index, and specialized international shipping for analysis at an accredited laboratory.
- 3
- WWTPs characterized
- 2 cities
- Antioquia and Bogotá
- Silicon Index
- Input for maintenance
- ISO 17025
- Accredited laboratory
Biogas & RNG
WWTP biogas upgraded to RNG for the natural gas grid
Conceptual, basic (FEED), and detailed engineering for the entire plant. Dehumidification, in-house activated carbon filters for H₂S removal, and integration of an international partner's PSA upgrading unit, with commissioning and spare parts.
- 1,200 Nm³/h
- Biogas treated
- 720 Nm³/h
- RNG produced
- +150 ppm
- H₂S removed
- 70 l/h
- Water removed
Odor & Gas Control
Odor control technologies compared on independent criteria
Assessment with sampling at strategic points, quantification of the key compounds, a comparative analysis of the applicable technologies with their efficiency and their operating requirements, mass balances for each alternative, and a technical and economic evaluation.
- CAPEX and OPEX
- Per alternative
- Mass balances
- Per scenario
- Regulatory
- Compliance verified
- No bias
- You decide
Industrial Ventilation & CFD
Packaging room ventilation, measured and simulated
Field survey and flow rate measurement with a Pitot tube and micromanometer. Air balancing of more than two hundred exhaust points, a mass balance for the room, and a CFD model for flow patterns, dead zones, pressures, and air residence time.
- 4 AHUs
- Systems balanced
- 50+
- Supply points measured
- 200+
- Points adjusted
- CFD
- Model of the room
Industrial Ventilation & CFD
CFD study of a skid room
Detailed CAD model of the installation with piping, skids, operator area, motor control centers, and pumps. Scenario simulation to propose new diffusers and exhaust locations, and a study on reducing air infiltration.
- USD 9,000
- Estimated annual savings
- CFD
- On an as-built model
Industrial Ventilation & CFD
CFD study on an as-built model of a packaging room
3D scanning of the space to an LOD 400 point cloud and a detailed CAD model built on that geometry. Computational mesh, analysis of air movement trends, optimization of exhaust points, and an air infiltration study.
- USD 15,000
- Estimated annual savings
- LOD 400
- Point cloud
Industrial Ventilation & CFD
CFD study of a detergent bottling room
Detailed model with the pumping skid, sealing and packaging equipment, palletizers, ductwork, conveyors, and racks. Simulation of scenarios for retrofitting the air conditioning and for emission control, to secure a safe atmosphere for operators.
- Aerosols
- Hygiene policy
- HVAC
- Retrofit evaluated
Industrial Plants & Projects
Master plan for a pharmaceutical processing plant
Technical assessment and a plant-wide vision structured to the EU-GMP standard. Production capacity and growth scenarios, conceptual, basic (FEED), and detailed engineering, overall layout, sizing of critical utilities, and support through commissioning.
- USD 30M+
- Plant investment
- EU-GMP
- Design standard
Industrial Plants & Projects
Nuclear fuel processing plant
Master plan for a facility producing fuel for small-scale reactors, handling highly sensitive materials. Layout with safety zones, mixing, pressing, and encapsulation processes, continuous cooling, radiological contamination control, and decontamination protocols.
- 80 t/year
- Production capacity
- Germany
- 2025–2026
Industrial Plants & Projects
Handling of ore fines with high metal content
Pre-feasibility study for conveying and feeding fines back into the process, with recirculation from cyclones and baghouse filters. A 150-meter pneumatic conveying line with 40 vertical runs, material at 140 °C, cooled screw conveyors, and use of the existing infrastructure.
- USD 10M/year
- Metal recovered
- USD 4.8M
- Investment in the solution
- 150 m
- Of pneumatic conveying
- 140 °C
- Material temperature
Industrial Plants & Projects
Debottlenecking of a metal refinery
Pre-feasibility study for installing preheating, pneumatic conveying, and dosing of three fluxes at the refining furnaces, with limited space and without interrupting the operation. Evaluation of alternatives and vendors, and a technical and economic comparison to choose between them.
- USD 1.2M
- Estimated investment
- 5 t/h
- Furnace capacity
Process Safety Studies
Safety analysis of a pneumatic conveying system
Definition of the NFPA criteria that apply to the material, a field visit, a What-If analysis of the complete system, evaluation of mitigation alternatives —isolation, venting, and suppression—, indicative drawings, and a budget estimate for the components required.
- 335 m
- Of line evaluated
- 135 °C
- Discharge temperature
- 75 HP
- System blower
- NFPA
- Criteria applied
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